Omnidirectional Planetary Ball Mill QM series


Description:

The QM series of full-directional planetary ball mill are patented products of the third generation of planetary ball mills (patent number: ZL 2016 2 0089490. 1). The difference from the vertical planetary ball mill is that when the mill jar is working, the planetary main plate can rotate 360° or work at any angle, so that the sample materials in the jar can fully participate in the grinding and mixing, thereby reducing the phenomenon of sample materials sinking to the bottom. It is suitable for wet and dry crushing and refining of hard, medium hardness, brittle and fibrous materials, and the sample fineness can be less than 0.1μm (colloid). It can also be used for grinding solids in suspensions, sample mixing and homogenization, and metal alloying, etc., and can achieve better results. The products are widely used in laboratory material research departments such as geology, mining, metallurgy, electronics, building materials, ceramics, chemicals, light industry, beauty, environmental protection, matcha, etc.


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Product description
This series of grinders can be equipped with vacuum ball mill jar, which can grind samples under vacuum. They are very suitable for scientific research units, colleges and universities, and corporate laboratories to obtain nano-scale particle research samples, medium production and other research tasks, as well as routine tasks such as mixing and homogenizing soft, hard, brittle or fibrous materials.

The extremely high centrifugal force of the omnidirectional planetary ball mill results in very high comminution energy, so the grinding time is short and the 360° rotation makes the discharge more uniform.

Suitable for all industries where the quality control process places the highest demands on purity, speed, fineness and reproducibility.

                                                        

 
 
360° Non-dead Angle Nano Level Grinding All-round Planetary Ball Mill

|  Lossless size reduction to sub-micron range

|  Wet grinding produces particle sizes in the nanometer range (<100 nm)

|  Variable speed from 10 to 800 rpm, speed ratio 1:2

|  Directly connected motor transmission provides stronger power, simpler maintenance, and longer service life

|  Batch processing, up to 4 x 30/3500 ml samples, 4 samples can be processed simultaneously

|  360 ° rotation effectively reduces sinking phenomenon and grinds materials more evenly

|  Can store 3 modes and 15 plans

|  Power-off protection memory self-start function

|  Can be used for dry grinding, wet grinding, vacuum grinding, and atmosphere-protected grinding

|  The machine stops when the lid is opened, and the self-acting lock prevents loosening, ensuring safety.

|  Equipped with rollers and swivel feet, it is easy to use the rollers when transporting and moving, and the swivel foot bracket will not move during operation.

 

Pay Attention To Safety

The machine stops when the lid is opened, and the self-acting lock to prevent loosening

The QM series of planetary ball mills are safe to operate. They are equipped with a safety switch device. The machine will stop when the cover is opened and the equipment cannot start running when the cover is opened. This ensures the safety of the operator and prevents accidental injuries.

The self-acting lock can prevent the tank from loosening during operation, ensure safety and avoid damage to the core components of the equipment.

 

 

Wet And Nano-Scale Grinding With QM Series

Wet grinding is used to obtain particle sizes below 5 µm, as small particles tend to get charged on their surfaces and agglomerate, which makes further grinding in dry mode difficult. By adding a liquid or dispersant the particles can be kept separated.

To produce very fine particles of 100 nm or less (nano-scale grinding) by wet grinding, friction rather than impact is required. This is achieved by using a large number of small grinding balls which have a large surface and many friction points. The ideal filling level of the jar should consist of 60 % small grinding balls.

 

Innovative & Outstanding Grinding Jar

The jar is made of refined molds or high-precision polishing, with extremely high smoothness of the inner and outer walls, and the bottom adopts a large R angle design that is more difficult to make, which can effectively reduce the phenomenon of materials sinking to the bottom during the grinding process.

The jar opening adopts a more ergonomic grip step to prevent hands from slipping and make it easier to take/put down the grinding jar.

 

 

        QM Series Detail Processing

Typical sample materials

Planetary ball mills are ideal for metal oxides, alloys, carbon fiber, ceramics, charcoal, chemical products, clay minerals, coal, coke, compost, concrete, electronic scrap, fibers, glass, gypsum, hair, catalysts, cellulose, cement clinker, bentonite, bones, hydroxyapatite, iron ore, kaolin, limestone, minerals, ores, paints and varnishes, paper, pigments, plant materials, polymers, quartz, seeds, semi-precious stones, sewage sludge, slag, soil, tissue, tobacco, waste samples, wood, etc.

 

Technical Parameters

 

Applications                                                            

Crushing, mixing, homogenizing, colloid grinding, mechanical alloying, mechanochemistry

Field of application

New energy, geology/metallurgy, glass/ceramics, engineering/electronics, building materials, environment/recycling, agriculture, chemistry, medicine, biology

Feed material

Soft, hard, brittle, fibrous—dry or wet

Size reduction principle

Impact force, friction

Material Feed Size

< 5 mm soil<10 mm

Final Fineness *

Used for colloid grinding, the sample is less than 0.1 micron

No. of Grinding Stations

4

Grinding method

Can be dry grinding, wet grinding, vacuum grinding, atmosphere protection grinding

Grinding jar material

Stainless steel, carbide, zirconium oxide, aluminum oxide, silicon carbide, silicon nitride, polyurethane, nylon, polytetrafluoroethylene, agate

Speed ratio

1 : 2

Operation Mode

3 types: unidirectional, alternating forward and reverse, multi-stage

Storable SOPs

15

Time setting

Run/stop time: 0-9999 minutes

Power protection

Power-off protection memory self-start function

Model

QM-QX2L QM-QX4L                                                  

Grinding jar capacity

50-500ml 50-1000ml

Vacuum jar capacity

50-250ml 50-500ml

Revolution speed

5-400r/min 5-400r/min

Rotation speed

10-800r/min 10-800r/min

Power

0.75kw 0.75kw

Voltage

Single phase, 220V/50Hz

Dimension(W x H x D)

850x890x960mm

Weight

210kg 215kg
 

Model

QM-QX8L

QM-QX12L                              

QM-QX16L                           

QM-QX20L                         

Grinding jar capacity

500-2000ml

1000-3000ml

1000-4000ml

1000-5000ml

Vacuum jar capacity

500-2000ml

1000-3000ml

1000-4000ml

1000-5000ml

Revolution speed

5-320r/min

5-320r/min

5-230r/min

5-230r/min

Rotation speed

10-640r/min

10-640r/min

10-460r/min

10-460r/min

Power

1.5KW

1.5KW

3.7KW

3.7KW

Voltage

Three-phase, 380V/50Hz

Dimension(W x H x D)

1010 x 1050x 1230          mm

1270 x 1100 x 1420 mm

Weight

415kg

415kg

590kg

590kg

*Affected by sample material properties and instrument configuration/settings

 

 

 

Working Principle

 

The grinding jar is eccentrically located on the sun wheel of the planetary ball mill. The sun wheel moves in the opposite direction of the grinding jar in a ratio of 1:2, and the grinding balls in the grinding jar are subjected to a superimposed rotational motion, the so-called Coriolis force.

 

The speed difference between the balls and the grinding jars creates an interaction between friction and impact forces, which releases high dynamic energy. The interaction between these forces makes the material size reduction in planetary ball mills high and very efficient.

 

The planetary main plate can rotate 360° or any angle continuously at the same time, so that the sample materials in the jar can be fully involved in grinding and mixing, thereby reducing the phenomenon of sample materials sinking to the bottom.

       

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